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The Importance of Wire Harnesses and Cable Assemblies for Modern Industries

Today’s world runs on cables. Despite the fact that we consider wireless the main way information travels, the truth is that cables are still an essential part of equipment and processes. Whether the cables are copper, aluminum, or are fiber optic cables, our fast-paced world depends on these for essential functions, tasks, and necessary day-to-day operations.

Wire harnesses and cable assemblies are part of many important industries today. Let’s take a closer look at the many industries that depend on these applications.

The Many Uses of Wire Harness Applications

If you live in a home or find yourself in a building or structure, chances are there are wire harness applications somewhere in the building. This is because unless you’re living by candlelight there is likely some kind of electrical component used in the home.

A wire harness consists of several components necessary to transfer electricity including wires, connectors, and terminals that are organized into bundled systems. Depending on the purpose and system requirements, the bundles and cables may be arranged in a complex or more simple and straightforward manner. The organization and bundling of these wires are essential for providing stable performance, reliability, and safety of these applications.

These cables must be made of unique and specific materials to ensure proper function. Common materials used in cables induce copper, aluminum, and even silver.

Industries That Depend on Quality Cables, Wires, and Wire Assemblies

Everywhere you look, the use of electricity or electric signals is essential. Whether it’s starting your car or running an office, cable assemblies are a must. Here are some of the biggest industries that use this today.

The Automotive Industry

There are some 276 million vehicles in the United States including passenger cars, motorcycles, trucks, and other vehicles. All of these vehicles require the use of mechanical energy. Cable assemblies are essential in the automotive industry, as they are an important part of the engine. In order to turn the engine on your vehicle, you will require some electrical signal, so your vehicle likely has a wiring network that allows this. These wire networks connect the various parts of the vehicle (engine management system, lighting, power steering, power brakes, audio and entertainment system, air conditioning, etc) and allow them to work properly. Wire harnesses are used to connect all of these components and devices and deliver the electricity they need to run.

Medical Applications

If you’ve gone to a doctor’s office recently or have taken a trip to the hospital, you may have noticed that there are plenty of machines and electrical components used by your doctor. Whether it’s an MRI machine, defibrillator, or radiology equipment, wire harnesses and assemblies are an essential part of keeping those running. Wire harnesses in the medical field have to be bio-sensitive and in compliance with FDA regulations.

Military Uses

The military has a lot of heavy-duty equipment and vehicles that require a reliable operation, sometimes in harsh environments. Like the medical field, wire harnesses and assemblies used in military operations are beholden to stringent regulations. In the case of the military, the Department of Defense sets these regulations and ensures that all vehicles and communication systems in the military are safe and effective to meet the high standards and detailed specs required for military equipment. Many of the connectors, wires, and terminals need to be manufactured specifically for military uses.

Telecommunications Systems

The infrastructure needed to ensure fast and reliable global communication and transfer of signals and information requires a lot of wiring and cable assemblies. All communication systems depend on some array of complex cables and wire harnessing. Common equipment such as routers, modems, optical networks, broadband networks, receivers, and much more.

Aerospace and Flight

Like the automotive industry airplanes and space shuttles are complex machines that require reliable cables and wiring. When a big hunk of metal is flying through the air, the engineering has to be precise. This means that the use of energy and the spark of the engine has to function, even in harsh conditions. Cable management solutions are essential for these industries.

Here, at Cesar-Scott, we specialize in a variety of related applications including:

  • 8 AWG to 26AWG discrete
  • Wire Preparation
  • Wire Termination
  • Crimping and tin dipping
  • Inserting of terminals
  • Rework and sorting
  • And much more!

Looking for Wire Harnesses or Reliable Cable Assemblies in the Southwest? Trust Cesar-Scott

We specialize in the production of wire harnesses and cable assemblies for a vast array of industries and applications. Whether it is the automotive industry, electronics, or telecommunications, we provide quality materials.

Want to learn more about what we do? Call Cesar-Scott today.