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Understanding PTAC Wiring Harnesses: A Guide to Connector Types

April 4th, 2024
 
Packaged Terminal Air Conditioners (PTAC) are widely utilized in the hospitality industry, apartment buildings, and commercial spaces for their efficiency and convenience. At the heart of these systems lies the PTAC wiring harness, an intricate assembly that connects various electrical components, ensuring the seamless operation of the unit. This educational piece aims to shed light on PTAC harnesses, focusing particularly on the connector types that play a crucial role in the assembly’s functionality and reliability.
  

The Backbone of PTAC Units: The Wiring Harness 

A PTAC wiring harness is essentially a structured group of wires, terminals, and connectors bound together by straps, sleeves, or cable ties. It is designed to transmit signals or electrical power within the PTAC unit, connecting its control systems, sensors, and actuators. The harness simplifies the manufacturing process, facilitates easier installation, and makes maintenance and troubleshooting more straightforward.

Connector Types: Ensuring Secure and Efficient Connections

Connectors are a vital component of any wiring harness, providing the means to easily attach and detach various parts of the PTAC system. In the context of PTAC harnesses, several connector types are commonly used, each designed for specific applications and requirements. Here are some of the most prevalent connector types found in PTAC wiring harnesses: 

  1. Molex Connectors: Known for their durability and reliability, Molex connectors are frequently used in PTAC units. They come in a variety of sizes and configurations, offering flexibility for different electrical requirements. Their design ensures a secure connection, minimizing the risk of loose contacts or disconnections due to vibrations or movement.
  2. Deutsch Connectors: Designed for harsh environments, Deutsch connectors are ideal for outdoor PTAC units exposed to elements such as water, dust, and extreme temperatures. They feature a rugged construction and a tight seal, protecting the electrical connections from moisture and contaminants.
  3. AMP/TYCO/TE Connectors: AMP/TYCO/TE connectors are recognized for their versatility and are used in a broad range of applications, including PTAC systems. They provide reliable electrical performance and are available in various styles and sizes, accommodating different wire gauges and connection types.
  4. JST Connectors: JST connectors are often used in PTAC units for their compact size and high reliability. They are suitable for connecting small gauge wires in tight spaces, making them perfect for internal connections within the PTAC unit.
  5. RJ45 Connectors: With the increasing integration of smart technology in PTAC systems, RJ45 connectors are becoming more common. They are used for networking and communication purposes, allowing the PTAC unit to connect to the internet or a local network for remote monitoring and control. 

The Importance of Choosing the Right Connector

Selecting the appropriate connector type for a PTAC wiring harness is crucial for ensuring the safety, efficiency, and longevity of the unit. The choice depends on various factors, including the environmental conditions, electrical requirements, and physical constraints of the installation. Using the wrong type of connector can lead to failures, inefficiencies, and safety hazards.

Conclusion

The PTAC wiring harness, with its array of connectors, is a testament to the complexity and sophistication of modern climate control systems. Understanding the different types of connectors used in these harnesses is essential for anyone involved in the installation, maintenance, or design of PTAC units. By ensuring the correct connectors are used and properly installed, we can guarantee the efficient, reliable, and safe operation of these essential systems.

Through this exploration of PTAC wiring harnesses and their connectors, we hope to have provided valuable insights into the intricate world of PTAC units. This knowledge not only facilitates better decision-making but also underscores the importance of attention to detail in the field of HVAC systems.

Make the smart choice for your PTAC wiring harnesses. Reach out to Cesar-Scott, Inc. for a free quote at This email address is being protected from spambots. You need JavaScript enabled to view it. or call (915) 304-4280.


 

Optimizing Data Center Performance:The Role of Wiring Harness Assemblies

February 9th, 2024

Data centers are critically important in today’s digital world, supporting a wide range of services and industries such as Data Storage and Management, Cloud Computing, Internet Connectivity, Business Operations, Big Data Analytics, E-Commerce, IT Security and Disaster Recovery, Support for IoT Devices, Globalization and 24/7 Availability. Data centers are fundamental to the functioning and advancement of our increasingly digital society, supporting a wide range of services and industries.

Similarly, efficient wiring systems are crucial for optimal data center performance due to Improved Airflow and Cooling, Enhanced Reliability, and Uptime, Easier Troubleshooting and Maintenance, Scalability and Flexibility, Safety and Compliance, Optimized Space Utilization, Improved Data Transmission Quality, and Cost Efficiency. Thus, efficient wiring systems are vital for data center performance, impacting everything from operational reliability and scalability to safety and cost-efficiency. 

Understanding Wiring Harness Assemblies

Wiring harness assemblies are structured groups of wires, cables, and connectors that are organized and bundled together to transmit electrical power and signals efficiently. These assemblies are designed to streamline complex wiring systems, making them more manageable and organized. In the context of data centers, wiring harness assemblies play several critical roles: 

  1. Organization and Management: They bring order to the many cables required in data centers, preventing tangling and clutter. This organization facilitates easier management and tracking of different connections.
  2. Efficient Space Utilization: By consolidating multiple wires into a single harness, they help in optimizing space within data centers, which is crucial given the high density of equipment and the premium on available space.
  3. Improved Safety and Reliability: Wiring harness assemblies are tailored to meet specific electrical and mechanical requirements, ensuring a safer and more reliable connection. They reduce the risk of loose connections, short circuits, and electrical fires.
  4. Ease of Installation and Maintenance: These assemblies simplify the installation process as they can be pre-fabricated to fit specific configurations. They also make maintenance and troubleshooting more efficient, as technicians can work with organized and well-labeled wire groups.
  5. Customization and Scalability: Wiring harness assemblies can be custom-designed to suit the specific needs of a data center, including factors like length, wire gauge, and connector types. This customization supports scalability, allowing data centers to expand or modify their setups with less complexity.
  6. Reduction in Downtime: By ensuring a more organized and reliable wiring system, they contribute to reducing downtime caused by electrical failures or maintenance, which is crucial for data centers where continuous operation is essential.
  7. Enhanced Performance: Quality wiring harness assemblies can enhance overall performance by ensuring efficient power distribution and signal transmission, which is key to maintaining the high-speed, high-volume data processing required in data centers. 

Efficient Wiring Systems

Efficient wiring systems are crucial for optimal data center performance due to several key reasons: 

  1. Improved Airflow and Cooling: Properly organized and managed wiring reduces airflow obstruction within data center racks and aisles. This enhanced airflow is vital for cooling systems to work effectively, preventing overheating and ensuring hardware operates within optimal temperature ranges.
  2. Enhanced Reliability and Uptime: Efficient wiring minimizes the risk of cable damage and disconnections, which are common causes of downtime. By ensuring stable and reliable connections, data centers can maintain high uptime, a critical factor for continuity of services.
  3. Easier Troubleshooting and Maintenance: Well-organized wiring makes it easier to identify and resolve issues, reducing the time and effort required for troubleshooting and maintenance. This efficiency is essential for quick response to problems, minimizing the impact on data center operations.
  4. Scalability and Flexibility: An efficient wiring system is designed with scalability in mind, allowing for easy expansion as the data center grows. This flexibility is crucial for accommodating additional equipment and adapting to changing technology needs without major overhauls.
  5. Safety and Compliance: Proper wiring reduces the risk of electrical hazards and ensures compliance with safety standards and regulations. This is important not just for the protection of equipment, but also for the safety of personnel working in the data center.
  6. Optimized Space Utilization: Efficient wiring conserves space by eliminating unnecessary cable clutter. In data centers, where space is a premium, this optimized utilization is key to housing more equipment and maximizing the facility’s capacity.
  7. Improved Data Transmission Quality: Properly installed and high-quality wiring systems reduce signal interference and transmission losses. This ensures high-speed and reliable data transmission, which is essential for the performance of data-intensive applications and services.
  8. Cost Efficiency: While the upfront investment in efficient wiring might be higher, it saves costs in the long term through reduced maintenance needs, lower energy consumption due to effective cooling, and minimized downtime.

In summary, efficient wiring systems are vital for data center performance, impacting everything from operational reliability and scalability to safety and cost-efficiency.

 

Find Quality Wiring Harnesses at Cesar-Scott, Inc.

When planning or upgrading your data center, the significance of reliable, efficient, and scalable wiring solutions cannot be overstated. Whether you’re dealing with high-speed data transmission, ensuring uninterrupted power supply, or aiming for superior cable management, the right wiring infrastructure is pivotal to your data center’s performance and sustainability. 

 At Cesar-Scott, Inc., we specialize in providing state-of-the-art wiring harness assembly solutions tailored to meet the unique demands of your data center.

We have extensive experience in processes that are very specific to data center wiring such as routing, bundling, and assembly in trays along with all of the preprocesses of ultrasonic welding, solder and mechanical crimping, tie wrapping, labeling, heat shrink labeling, and printing on insulated wires with the required nomenclature. 

Our expertise spans a wide range of applications, from structured cabling systems to custom wire harnesses, ensuring that your infrastructure is not only optimized for today’s needs but also future-proofed for tomorrow’s challenges. 

Don’t let suboptimal wiring be the bottleneck that hampers your datacenter’s efficiency and growth potential. Contact Cesar-Scott, Inc. today to discuss your needs with our professional team. We are dedicated to guiding you through the maze of options available and working with you to design and implement a wiring solution that delivers reliability, scalability, and performance. 

Make the smart choice for your data center. Reach out to Cesar-Scott, Inc. for professional guidance and ensure your wiring infrastructure is a solid foundation for your success at This email address is being protected from spambots. You need JavaScript enabled to view it. or call (915) 543-3212.

 


 

A black temperature sensor cable assembly in El Paso.
A black temperature sensor cable assembly in El Paso.

Temperature sensor cable assemblies, although most people haven't heard of them, are one of the most common items in the world. If you've ever owned a refrigerator, stove, or other kitchen appliance, it almost certainly had a temperature sensor cable assembly. If you want to know more about these cable assemblies and who to turn to when you need them, you've come to the right place. 

Cesar-Scott Inc. is here to provide you with the highest quality cable management supplies, including temperature sensors. Contact us online or call (915) 543-3212 to learn more about our products.

What are Temperature Sensor Cable Assemblies? 

In order to understand what temperature sensor cable assemblies are, we need to break them down. 

  • Cable Assemblies 

Cable assemblies, sometimes referred to as cable harnesses or wire harnesses, are when you take a group of electrical wires and bind them into a single cable. While each wire retains its own electricity and powers a specific component within an appliance, binding the wires into a single assembly saves time, space, and confusion. It also reduces the chances that one of the wires will get damaged.

  • Temperature Sensors 

Temperature sensors are safety and operational mechanisms inside stoves, furnaces, freezers, and other appliances. The purpose of a temperature sensor is to monitor the temperature inside the appliance and keep it from getting too hot or cold. This is important, for example, in refrigerators, to keep items from freezing or getting warm and soiling. It's equally important in furnaces and stoves to maintain a consistent internal temperature and to prevent overheating. 

  • Putting It All Together 

When you put it all together, temperature sensor cable assemblies consist of a temperature sensor and cable assembly to power the sensor. These devices are inside most appliances that people use on a daily basis and are essential for their operation. It's also essential that the wires that control the temperature sensor are contained inside a cable assembly. Otherwise, there's a good chance they would get damaged, leading to a malfunction. Contact us for the best temperature sensor cable assemblies in El Paso! 

Why Are Temperature Sensor Cable Assemblies So Important? 

Now that you have a better idea of what temperature sensor cable assemblies are and what they do, let's look at why they're important. 

Preventing Things From Freezing or Spoiling 

Temperature sensors are one of the main components of refrigerators and freezers. The job of the temperature sensor is to detect how warm or cold it is in your fridge and freezer and to make sure it doesn't get too extreme one way or the other. If it gets too hot or cold, the sensor will activate the thermostat to remedy the problem. That way, your refrigerated goods won't freeze or spoil, and your frozen goods won't thaw. 

In Ovens and Furnaces 

Temperature sensor cable assemblies are also important in ovens, furnaces, dishwashers, and other appliances that get extremely hot on the inside. Without the temperature sensor, there's a good chance these appliances would overheat and either hurt you or the things inside them. Additionally, unless the wires that control the temperature sensor are protected by a cable assembly, there's a good chance that they could get damaged, leading to a malfunction. 

In Cars and Vehicles 

Cars, trucks, vans, and other vehicles also utilize temperature sensors. These sensors help keep your engine from overheating, control your car's HVAC system, and detect the external ambient temperature. Because of the intense heat that the sensors and wires that control them are subjected to, it's vital that they're protected as part of a cable assembly. 

For Your Protection

The overarching goal of temperature sensor cable assemblies is to protect you and your household. Temperature sensors have the job of protecting your appliance - thereby protecting you - and the cable assembly has the job of protecting the wires that power the sensor. 


Because of how important temperature sensors are, you should never take chances on the quality of the temperature sensor cable assembly inside your appliances. Instead, turn to Cesar-Scott Inc. for the best and most reliable temperature sensor cable assemblies in the industry. Contact us online or call (915) 543-3212 to learn more or place an order!


 

If you're unfamiliar with cables and electronics, you may not know what wire harness assemblies are. However, wire harness assemblies are extremely valuable and vital components depending on your needs and line of work. If you need to know more about wire harness assemblies, their implementations, and their benefits, you've come to the right place. 

Are you in need of wire harness assemblies for your El Paso business? Cesar-Scott can help. Contact us online or call (915) 543-3212 today to learn more.

What is a Wire Harness Assembly? 

A wire harness assembly is a collection of wires or strands you harness together into a single unit or cable. Telephone and TV cables are two of the most common wires grouped together into a harness assembly. Binding these wires together into a cohesive unit makes for a neater, less messy affair. 

In most cases, wire harness assemblies are wrapped together in a thermoset or thermoplastic material for protection. This casing protects the wires from UV radiation, cuts, scrapes, and other damage issues. Wire harness assemblies are typically used for any type of communication or electrical system requiring four or more wires. 

Various Uses for Wire Harness Assemblies 

Wire harness assemblies are used for a wide variety of tasks and jobs

Agriculture 

Many tractors, harvesters, cultivators, and other agricultural and farming equipment used today utilize wire harnesses. Wire harness assemblies allow for automatic and innovative features in many of these machines. 

Automotive 

In the same way that tractors and farm equipment use wire harness assemblies in their everyday operation, so do cars and trucks. Wire harness assemblies are used for everything from the radio to the AC system to basic electronics in your vehicle. 

Military and Aerospace

One of the most common uses for wire harness assemblies is in the military and aerospace sectors. However, military-grade wire harnesses are held at a different level of scrutiny because of the extreme environment and the fact that lives are at risk if wire harnesses fail in these sectors. 

They require special sheathing and assembly and must be up to military standards. If they fit the bill, wire harness assemblies get used in tanks, planes, ground vehicles, ships, boats, and all military vehicles. 

Communications 

The use of wire harness assemblies in the communications sector is one of their most common uses. Telephone lines, television cables, and internet cables all use wire harness assemblies to bind together the many wires needed to make sound connections.  

Healthcare 

Most of the equipment and technology used in the healthcare industry uses wire harness assemblies for communication and operation. 

Manufacturing 

Finally, nearly every warehouse and corporation involved with manufacturing uses wire harness assemblies on their equipment. 

Benefits of Using a Wire Harness Assembly 

  • Wire harness assemblies save valuable space because you can bind them all together as one rather than having dozens of wires spread along an area. 
  • Wire harness assemblies are more protected and less prone to damage than exposed wires. 
  • Because wire harness assemblies come preassembled, they're much easier to install than individual wires. 

What's the Difference Between Wire Harness Assemblies and Cable Assemblies? 

While wire harnesses and cable assemblies are very similar and serve the same purposes, there's one major difference. Cable assemblies are more heavy-duty and durable than wire harness assemblies. As such, cable assemblies are used in extreme conditions, whereas wire harness assemblies are used in milder ones. Contact us to find out which assembly is right for you. 

Who to Turn to For Your Wire Harness Needs 

If you can benefit from wire harness assemblies, Cesar-Scott can help. We're an industry leader in wire harness assemblies, and we have what you need for any job. Contact us online or call (915) 543-3212 today!


 

Various types of foam gaskets in El Paso.
Various types of foam gaskets in El Paso.

There are plenty of things that you need when it comes to cable management supplies. Some are more obvious than others, but each is just as important as the next. One of the lesser-known cable management supplies you may need is foam gaskets. We'll take an in-depth look at foam gaskets and how you can use them. We'll also look at how foam gaskets fit into the grand scheme of cable management supplies and other essential products you might need. 

If you need cable management supplies such as foam gaskets, Cesar-Scott in El Paso can help. Contact us online or call (915) 543-3212 to learn more about our services.

What are Foam Gaskets? 

Foam is one of the most popular materials in the world of industry because of its many uses. Among those many uses, people have converted foam into gaskets in the form of foam gaskets. As the name indicates, these gaskets are made of foam and will have either an open or closed-cell structure, depending on your needs. The foam used to create foam gaskets is available in silicone, polyurethane, SRP, neoprene, and more. 

Open Cell Foam Gaskets 

Open-cell foam gaskets are generally preferred when you need padding or cushion between two components. Open-cell foam gaskets are usually thicker and spongier than closed-cell gaskets. They're also great for shock absorption and similar uses. 

Closed Cell Foam Gaskets 

Closed-cell foam gaskets are usually thinner and more resistant to the elements than open-cell gaskets. As such, closed-cell foam gaskets are preferred for outdoor applications or where you need to form a perfect seal. Contact us to find out which type of foam gasket is right for you! 

Different Types of Foam Gaskets 

Whether you choose an open or closed-cell foam gasket, it will be made of one of the following materials. 

Silicone Foam Gaskets Uses

Silicone foam gaskets are loved for their versatility, flexibility, fire resistance, affordability, and durability. They're often utilized in the following industries. 

  • Medical 
  • HVAC 
  • Automobile 
  • Electronics 
  • Aerospace 
  • Industrial 
  • Construction

Polyurethane Foam Gaskets Uses

Polyurethane foam gaskets are similar to silicone gaskets in their uses and construction. However, polyurethane foam is even more affordable than silicone, highly durable, and flexible, which makes it great for the following applications. 

  • Cushioning between components 
  • Forming a seal for dust and moisture protection 
  • Acoustic and thermal insulation

EPDM Foam Gaskets Uses

If you're looking for the jack of all trades regarding foam gaskets, EPDM gaskets are the choice for you. EPDM foam gaskets are extremely versatile and great for any number of applications. It's fireproof, heat resistant, flexible, pliable, and retains its shape, even after a great deal of pressure. While you can use EPDM foam gaskets for almost any application, here are some of the most common. 

  • Automobile 
  • HVAC 
  • Electronics 
  • Appliances 
  • Construction 
  • Electrical 

Polyethylene Foam Gaskets Uses

Polyethylene foam gaskets are less popular than other options on this list. Polyethylene is a closed-cell foam that's used in the following ways. 

  • Grease protection 
  • Flame protection 
  • Protection from chemicals 
  • Vibration protection 
  • Outdoor applications

Neoprene Foam Gaskets Uses

In most cases where you need a closed-cell foam gasket for outdoor applications, neoprene is the material of choice. Neoprene foam gaskets can form a perfect seal between any number of components, regardless of the elements exposed. It can absorb vibrations and sound and holds up well under pressure, grease, oil, and refrigerant. Here are the leading industrial uses for neoprene foam gaskets. 

  • Automotive 
  • Electrical 
  • Plumbing 
  • HVAC 
  • Construction 
  • Appliances
  • Anything Outdoors or Subject to the Elements 

Who to Turn to for All Your El Paso Foam Gasket Needs

Regardless of what type of foam gaskets you need or what industry you work in, Cesar-Scott is the team for you. We're an industry leader in El Paso regarding foam gaskets and all cable management supplies. In addition to a wide range of gaskets, we also offer heat shrink tubing, cable and wire harness assembly, temperature sensor cable assembly, and much more. Contact us online or call (915) 543-3212 for a complete list of products and services


 

The Importance of Heat Shrink Tubing in El Paso  

Heat shrink tubing is a type of rubber tube that contracts in size when exposed to heat. 

In various sectors, it is widely used to protect and insulate wires and cables. It is an incredibly helpful material with several applications due to its many advantageous characteristics. It has a variety of uses, from covering wire harnesses and component packing to organizing and safeguarding, which can enhance the functionality, dependability, and upkeep of items.

Cesar-Scott, Inc. is well known for producing the best heat shrink tubing in El Paso and surrounding areas. You can contact us online today or call us at (915) 543-3212 to learn more about our quality products. 

Benefits of Heat Shrink Tubing

Now that you know what it is, here are some of the reasons why you should use it:

  • Insulation

When producing wires and cables, they must be properly insulated. Insulation is necessary to help guard against electrical leakage, stop the wire's current from overlapping with other conductors, and maintain its durability by shielding it from common hazards like heat and moisture. It increases safety and adds an additional layer of insulation to help with the resistance.

  • Organization of Wires and Cables

A critical application of heat shrink tubing is the organization of cables. In addition to the aesthetics, proper organization of cables and wires makes accessing them during maintenance very easy. It can also be used to color code cables for easy identification.

  • Protection

Elements like steam, grease, and chemicals might expose wires to moisture in factories and manufacturing facilities. When exposed to various situations and settings like this, wires and cables become vulnerable to certain conditions like abrasion, scuffing, and continuous wear. One of the many advantages of heat shrink tubing is protection from all these conditions, even when the wires and cables are exposed to situations that would’ve otherwise rendered them vulnerable. This helps the wiring and cables to continue to function correctly.

  • Prevents Corrosion

Wires and cabling are correctly sealed and shielded from corrosion that could result from outside influences using heat shrink tubing. In any atmosphere, oxygen reacts with metal over time to generate a new substance called oxide that weakens the metal's connections and causes corrosion. There are different ways to prevent corrosion, but insulating the material is the only way to guarantee against corrosion. 

  • Minimizes Cable Tension

As mentioned earlier, heat shrink tubing shields wiring and cabling from certain environmental elements. Still, it also prevents overstretching or strain on cables and wires that are compressed into too little length or space. To retain the connectivity of wires and cables that would otherwise be vulnerable to strain and stress that could cause premature failure, heat shrinking increases mechanical support.

Some other applications of heat shrink tubing include the following:

  • It can be used to create durable labels for network patch cables.
  • It gives a more refined texture and look to cables.
  • It can be used for cable repair.

Get Quality Heat Shrink Tubing in El Paso at Cesar-Scott

Incredibly versatile and useful, heat shrink tubing is a fantastic product. Here at Cesar-Scott, we offer some of the best heat shrink tubing you can find anywhere in El Paso.  Contact us today or call us at (915) 543-3212 to make more inquiries about our services.    


 

How 3D Plastic Prototyping Can Improve Your Production 

Great ideas always need a trial run. Whether it is with first drafts, prototypes, or initial experiments, a great idea must be tested before it enters the world in its final version. Today, 3D printing has made it possible for manufacturers and innovators to print prototypes of their ideas before they invest more money in production. This process is known as the “bridge-to-production.” 

So, how does 3D plastic prototyping improve your production and chances for success? Read and learn about this amazing technology and process below. 

If you are ready to try out a prototype for your new product, give Cesar-Scott a call at (915) 543-3212 for accessible plastic prototyping services. 

What is 3D Printing?  

By this point, most people have some concept of the technology of 3D printing, so let’s look a little closer at this increasingly innovative process. The 3D printing process refers to the production of a three-dimensional solid object from a digital file. 

The process of printing begins with the right software. Today, there are highly sophisticated software tools as well as open-source options. Once you have the software and computing capabilities, you begin the slicing process. The process involved chopping the image into hundreds of thousands of layers. Once the file is sliced with the software, it’s ready for the printer. 

The 3D printer is similar in concept to an inkjet printer, except that it can build a 3D model by separating digital files into layers. It repeatedly prints over the same area in a method called fused depositional modeling.  So, over a period of hours, the printer builds a model from a CAD drawing into many layers. Instead of printing in ink, of course, the printer uses layers of molten plastic or powder and fuses them together. 

The Revolutionary Change in Prototyping 

Traditional ways of prototyping products could be long, arduous, and expensive. The cost would extend the production process because manufacturers would delay the prototype as much as possible, lest they lose money on a not-yet-developed idea. 

Traditional prototyping techniques such as injection molding take months to manufacture each version. So not only is it costly, but it also requires months simply to get a prototype back and continue the development process. 

Using 3D printing is also called rapid prototyping because it allows a great deal of flexibility and affordability. 

Benefits of 3D Prototyping 

So what are the revolutionary benefits of 3D printed prototypes? This technology is changing the way that innovation and production happen. The general benefits of 3D printing include: 

  • Easy process: As explained above, 3D printing is relatively straightforward. The most important part is having access to a quality printer, good software, and a technician that understands how to handle both. This is one of the benefits of plastic prototyping, the designs are created using CAD files and can be easily uploaded. 
  • Cost-efficient: When working on a new product, prototypes can be the next milestone for continued development or selling the idea to investors. With the cost-efficiency of the process, manufacturers can improve the process. 
  • Various filament options: 3D printing can print using different filaments. The filaments used in the 3D printing process can be made from plastic, resin, wood, metal, and more. So, depending on the project, you can choose different filaments that will affect your prototype and get it closer to the final product. 
  • Easy editing: One of the main advantages of 3D prototyping is how easy it is to edit the design without the hassle. With the traditional method of prototyping, changing the design involved a lengthy process and caused producers a lot of hassle and lack of flexibility. 
  • Less wasted material: A 3D printer is also advantageous because it produces less waste in the process. The technology reduces waste because it is only printing the necessary material exactly as specified in the CAD file. Any remaining filament can be reused as well. 

When you print a 3D model created to your design specifications, you have the opportunity to fully analyze and assess the product to enhance the production process and continue design changes. 

Different 3D Printing Processes 

There are different types of 3D printing processes as well. What process works best might depend on how much accuracy is needed for the prototype. The three types are: 

  • Fused deposition modeling
  • Stereolithography
  • Selective laser sintering

Rapid Prototyping with Reliable 3D Printers in El Paso

Here, at Cesar-Scott, we offer prototyping capabilities for different sizes. Our ability ranges from 8.5” x 7.5” X 5” in size and is made of ABS or PLA extruded plastic. Our prototypes achieve a high resolution of .2 mm in thickness. We work with manufacturers and producers by providing custom wire harnesses, cable assemblies, and other cable management products

Want to learn more about our 3D printing abilities? If you need to speed up your production process and do so reliably and effectively, call Cesar-Scott today. We will guide you through the process! 


 

 

Although full-functioning high-speed electric vehicles seem to just be kicking off in the 21st century, the development of the electric car has been in the works for decades. Today’s electric vehicles are far more sophisticated and engineered, however. They employ a variety of new technology and concepts. 

The appeal lies in powering a moving vehicle with a battery-powered component, but that doesn’t make the design any less complicated. Today’s designs require cable assemblies and other components needed for the operation of these vehicles. 

So, what role do cable assemblies play in the function of the electric vehicle? Let’s look under the hood for some fascinating details about the development and growth of this industry.

Looking for reliable custom wire harness and cable assembly manufacturer in El Paso? Call the experts at Cesar-Scott, today — (915) 304-4280!

The Electric Vehicle Industry During the Worldwide Pandemic 

You’d be hard-pressed to find an industry untouched by the Covid pandemic and its ripple effects. The electric vehicle market suffered consequences just like the rest of the automotive sector. The demand for quality cable and cable assemblies increased. The EV (electric vehicle) cable market is projected to grow at a considerable rate of 26.9%. Estimates say the industry will reach 13.1 billion by 2026 in the United States. 

While the extraction of materials like copper, steel, and aluminum was not too adversely affected by the pandemic, the price of these materials is still expected to rise due to some backlogs and restrictions in place in 2020 and 2021. 

What Are EV Cables?

While the internal design of an electric vehicle is meant to eliminate the various systems that a motor vehicle has, it still requires a well-designed cable assembly that performs necessary functions. They aid in signal transmission and in powering up the various electrical components of the vehicle.  

As countries shift towards cutting down carbon emissions, the demand for electric vehicle production is set to experience a significant surge as 2022 sets in. This market is growing all around the world, including places like Asia, where the demand for advanced technologies in vehicles is quickly expanding. 

Electric vehicles use a lot of wiring and this means companies are looking to find the best materials to accommodate these needs. 

The Passenger Electric Vehicle 

As companies like Tesla and others pioneer the way for the production of the electric car, the popularity of the passenger electric vehicle is expected to dominate the markets. Because the demand for electric passenger vehicles is greater than for electric commercial vehicles, manufacturers are focusing on making their cars high-functioning for the average driver. 

While the focus is often on the electric battery, the wiring harnesses are some of the more expensive and heavier components in a vehicle. The wide range of electric vehicles emerging on the market means that some models often require custom-made cable systems, carefully assembled by hand to ensure their proper operation. 

The push for newer more efficient technologies is driving this innovation in cable assemblies and has resulted in several innovations such as: 

  • Electrification of drive trains which increases the need for cabling
  • The use of a central domain computer instead of several ECUs (distributed electronic control units)
  • The increased and enhanced use of sensors in the exterior and interior of the vehicle 

An electric vehicle uses very specific cable applications to run some of its more important functions including: 

  • Safety features: For the high-functioning demand of an electric vehicle, you need external and internal sensors that process data. This is especially true in autonomous driving capabilities, which increase the need for precise cabling assemblies. 
  • Driving automation features: One of the appeals of electric vehicles is their capacity to implement automation features. Any automation setting will require additional sensors and cabling. 
  • EV charging stations: The need to extend battery life is one of the leading objectives for electric vehicle companies. Consumers are not thrilled with spending large amounts of time in charging stations, which means there is a higher demand for a vehicle's internal power supply and support systems—all aided by cabling and networking. 
  • Added functionality: Electric vehicles are also known for their luxury and increased functionality. Drivers want access to the latest high-tech music applications, televisions, or even gaming installed in their vehicles. 

Are You Looking for Reliable Wire Harnesses for Your Application? Trust the Leader in Custom Wire Harness and Cable Assemblies

Cesar-Scott has a proven track record of being on the cutting-edge of cabling technology and innovation. Today’s electrical wiring systems require very specific wire harnesses and cable assemblies. For over 30 years, Cesar-Scott has been a leader in wire harness manufacturing and cable management products. 

Have questions about what we do or how we can help you? Contact the Cesar-Scott team today. 


 

 

Today’s technology and high-performing appliances require many different components that facilitate their function. Temperature sensor cable assemblies, for instance, are important for a wide variety of applications, even those we use every day. Every appliance has unique needs and it's why the design and manufacturing of these cable assemblies has a fundamental impact on the final products and how well they function.

So, how do these temperature sensor cable assemblies play a role in some of our most widely-used home appliances? 

Let’s take a look!

What is a Temperature Sensor Cable Assembly?

Many of our appliances today require sensors that can accurately measure temperature. In your day-to-day experience, you likely come across these sensors in a variety of formats: from those in your washing machine, refrigerator, vehicle, or HVAC. These assemblies can typically be arranged in different configurations to ensure accurate sensing of temperature, measurement, detection, and monitoring. These sensors are an integral part of these larger appliances. 

Some of the appliances where you might find cable assemblies include: 

  • Air conditioners 
  • Refrigerators
  • Freezers
  • Dishwashers
  • Water heaters
  • Ovens
  • Washing machines
  • Dryers

The Temperature Sensor Assembly in Refrigerators 

Have you ever wondered how your refrigerator works? Most people have a refrigerator as an essential part of their kitchen. Typically, a refrigerator is composed of the fluid refrigerant, a compressor, condenser coils, evaporator coils, expansion device, and the thermostat or temperature sensor components. 

For the food to remain fresh, the climate inside the refrigerator must remain under a certain temperature. It is the job of the temperature sensor to ensure that the temperature remains consistent and accurate. The fridge works by converting heat from inside to the outside. 

In a nutshell, the compressor raises the pressure and pushes it into the coils that are on the outer surface of the fridge. When that hot gas transferred to the coils comes across the cooler temperatures of the kitchen, it turns into a liquid. This means you have a highly pressurized liquid, which then flows into the coils inside the freezer and fridge to cool down the temperature. The refrigerant then absorbs the heat inside the fridge and cools down the air. 

Part of the mechanism that ensures the proper temperature is the thermistor and temperature sensor assembly. The temperature sensor can also be called a thermistor or refrigerator evaporator sensor in different models. Usually, the thermostat is attached to the top of the refrigerator coils in the freezer. The purpose of this component is to send signals to the control board when the temperature changes. When this is not working properly, the temperature can rise or fall and affect the food you have inside. When the temperature sensor component goes out of service, you may find yourself with a fridge full of spoiled food. 

The Temperature Sensor Assembly in Your Washer and Dryer 

The washer and dryers of today have come a long way from even just a few decades ago. Today’s washers have sophisticated sensors that measure the temperature and the weight of the load. You may have noticed that today’s washing machines—whether front load or top load—will have complex interfaces that offer users a variety of options from hot wash, warm, cold, and more. Every appliance has unique needs for the temperature sensor or thermistor. Today’s most high-end appliances will use a variety of sensors including ones that can measure the following:

 

  • Temperature
  • Position of the rotor
  • Water level
  • Dirt sensor
  • Pressure sensor 
  • Vibration sensor

All of these sensors help your washing machine work more efficiently and effectively. For example, by sensing the weight of the load, some washing machines will regulate the amount of water used, saving you on water usage. Some of the top-of-the-line washing appliances can have up to 14 washing cycles. A series of several sensors contribute to the way that these machines work and the many smart functions that are now included. 

A sensor in a washer plays a similar role. It provides information to the processor that tells it how to proceed. A temperature sensor in a washing machine, for example, will sense the ambient temperature levels and communicate with the processing unit which will then adjust the water temperature. 

Every appliance is different and can have different types of sensors including a temperature sensor assembly or thermistor, resistance temperature detectors, or thermocouples. These temperature sensors measure the water temperature and send the information to the water inlet valve that regulates the flow of hot or cold. This regulation is important as you wash different types of fabrics or laundry loads that require different temperature settings. 

Quality Temperature Sensors Make a Difference in Longevity and Performance

The needs of every appliance or application are different. For the majority of products or appliances that require some temperature control, a temperature sensor assembly is necessary. The integrity of every component is essential for any application. Sensors need to be reliable, consistent, and of good quality to ensure proper function and performance over a long period of time. 

When it comes to manufacturing quality temperature sensors, the team at Cesar-Scott has decades of experience manufacturing reliable wire harness assemblies. Want to learn more about Cesar-Scott wire harness assembly capabilities? Call us today and talk to one of our team members for more information. 


 

 

Trade is unequivocally one of the most important aspects of life in the 21st century, with trillions in shipments crisscrossing the globe yearly. For millennia, our species has engaged in trading all kinds of goods, but we’ve never been more interconnected and reliant on one another as we are right now. 

Since the turn of the Industrial Revolution, global trade has hit a fever pitch, leading to the need for specialized organizations and programs to help facilitate trade. One such introduction to trade is free trade zones, which are known as foreign trade zones (FTZs) in the United States.  

But what exactly are foreign trade zones, and how do they help the government and businesses? In this blog, we’ll discuss these topics and how Cesar-Scott can help you benefit from these crucial programs!

A Brief Primer On Foreign Trade Zones

Foreign trade zones are secure areas in or near the U.S. Customs and Border Protection (CBP) ports of entry. These areas are under the direct supervision of CBP but are considered outside of CBP territory when activated. Basically, an FTZ is an area where goods can arrive and be handled without CBP intervention but with CBP supervision. 

Foreign trade zones were first introduced in 1934 via the Foreign-Trade Zones Act, which was partially a response to economic hardships due to the Great Depression to spur economic growth. In addition, it served as a way to even the playing field between other countries that had free-trade zones of their own. 

FTZs are not complete free-for-all areas, however. While they behave like international commerce areas, they are still under the jurisdiction of local, state, and federal entities that may be concerned. Some permits or licensing may still be required, and not all goods are eligible to be sent to foreign trade zones. Retail activity is also not permitted in these areas. Despite these limitations, free trade or foreign trade zones are beneficial to companies and governments alike.

Since the strength of a country’s companies has some correlation to the amount of influence it can command, this became an important program to reduce the burden on companies and expand American influence in global trade. But how exactly do these foreign trade zones benefit the companies that take advantage of these zones? 

Deferred Duty 

Deferred duty programs allow for the decoupling of duty payments and import clearance. Instead, items can be taken in, handled/manufactured, and exported before the duty has to be paid. This system is incredibly beneficial for companies because it streamlines the process and helps facilitate just-in-time manufacturing. 

Inverted Tariffs

FTZs are also beneficial to companies due to the ability to lower tariffs via an inverted tariff structure. This works by applying a lower U.S. Harmonized Tariff rate on a finished product manufactured in the zone versus the foreign inputs. Companies may also be able to escape duty on overhead, labor, or profit attributable to operations within the zone. 

Efficiency 

FTZs are also zones for increased efficiency because they reduce some of the tedious processing and customs checks. Transportation costs are reduced because of simplified logistics, and customs security further reduces private security and insurance expenditures. In addition to aspects like duty deferral, these zones specialize in reducing barriers to efficient, well-oiled trade. 

Inventory Management 

Foreign trade zones are also designed so as to be convenient for storing and processing goods. These goods can also be stored free of tariff charges, which reduces the overhead and logistical complexity on the business end. In total, zones allow companies to do the following activities with their merchandise: 

  • Salvage
  • Store
  • Test
  • Display
  • Destroy
  • Relabel
  • Process
  • Repackage
  • Manufacture
  • Clean
  • Repair
  • Manipulate
  • Sample
  • Mix

This gives companies an extraordinary amount of freedom when handling their products, all while benefiting from some of the aforementioned benefits. The benefits listed above do not exhaust all of the benefits of FTZs, but they do highlight some of the most consequential ones.

How Cesar-Scott Can Help Your Operation

As a response to tariffs, Cesar-Scott, Inc. has applied to obtain Foreign Trade Zone Registration to offer FTZ services to CMs, OEMs, and distributors. Through Cesar-Scott, your company can benefit from streamlined U.S Customs processing, reduced/deferred duties, and other benefits. 

As always, our goal is to improve the processes involved in the manufacturing processes from beginning to end, which includes the trade and handling of goods upon entry or exit. From a financial and organizational standpoint, the benefits of FTZs for companies are crystal clear. 

To learn more about FTZs and how our team at Cesar-Scott can help you, please get in touch with us via phone, email, or by visiting our offices in person! 


 

 

Today’s world runs on cables. Despite the fact that we consider wireless the main way information travels, the truth is that cables are still an essential part of equipment and processes. Whether the cables are copper, aluminum, or are fiber optic cables, our fast-paced world depends on these for essential functions, tasks, and necessary day-to-day operations. 

Wire harnesses and cable assemblies are part of many important industries today. Let’s take a closer look at the many industries that depend on these applications. 

The Many Uses of Wire Harness Applications 

If you live in a home or find yourself in a building or structure, chances are there are wire harness applications somewhere in the building. This is because unless you’re living by candlelight there is likely some kind of electrical component used in the home. 

A wire harness consists of several components necessary to transfer electricity including wires, connectors, and terminals that are organized into bundled systems. Depending on the purpose and system requirements, the bundles and cables may be arranged in a complex or more simple and straightforward manner. The organization and bundling of these wires are essential for providing stable performance, reliability, and safety of these applications. 

These cables must be made of unique and specific materials to ensure proper function. Common materials used in cables induce copper, aluminum, and even silver. 

Industries That Depend on Quality Cables, Wires, and Wire Assemblies 

Everywhere you look, the use of electricity or electric signals is essential. Whether it’s starting your car or running an office, cable assemblies are a must. Here are some of the biggest industries that use this today. 

The Automotive Industry 

There are some 276 million vehicles in the United States including passenger cars, motorcycles, trucks, and other vehicles. All of these vehicles require the use of mechanical energy. Cable assemblies are essential in the automotive industry, as they are an important part of the engine. In order to turn the engine on your vehicle, you will require some electrical signal, so your vehicle likely has a wiring network that allows this. These wire networks connect the various parts of the vehicle (engine management system, lighting, power steering, power brakes, audio and entertainment system, air conditioning, etc) and allow them to work properly. Wire harnesses are used to connect all of these components and devices and deliver the electricity they need to run. 

Medical Applications

If you’ve gone to a doctor’s office recently or have taken a trip to the hospital, you may have noticed that there are plenty of machines and electrical components used by your doctor. Whether it’s an MRI machine, defibrillator, or radiology equipment, wire harnesses and assemblies are an essential part of keeping those running. Wire harnesses in the medical field have to be bio-sensitive and in compliance with FDA regulations. 

Military Uses

The military has a lot of heavy-duty equipment and vehicles that require a reliable operation, sometimes in harsh environments. Like the medical field, wire harnesses and assemblies used in military operations are beholden to stringent regulations. In the case of the military, the Department of Defense sets these regulations and ensures that all vehicles and communication systems in the military are safe and effective to meet the high standards and detailed specs required for military equipment. Many of the connectors, wires, and terminals need to be manufactured specifically for military uses. 

Telecommunications Systems 

The infrastructure needed to ensure fast and reliable global communication and transfer of signals and information requires a lot of wiring and cable assemblies. All communication systems depend on some array of complex cables and wire harnessing. Common equipment such as routers, modems, optical networks, broadband networks, receivers, and much more. 

Aerospace and Flight

Like the automotive industry airplanes and space shuttles are complex machines that require reliable cables and wiring. When a big hunk of metal is flying through the air, the engineering has to be precise. This means that the use of energy and the spark of the engine has to function, even in harsh conditions. Cable management solutions are essential for these industries. 

Here, at Cesar-Scott, we specialize in a variety of related applications including:

  • 8 AWG to 26AWG discrete
  • Wire Preparation
  • Wire Termination 
  • Crimping and tin dipping
  • Inserting of terminals
  • Rework and sorting
  • And much more!

Looking for Wire Harnesses or Reliable Cable Assemblies in the Southwest? Trust Cesar-Scott

We specialize in the production of wire harnesses and cable assemblies for a vast array of industries and applications. Whether it is the automotive industry, electronics, or telecommunications, we provide quality materials. 

Want to learn more about what we do? Call Cesar-Scott today. 


 

Were you aware that heat shrink tubing is designed to resist temperatures as high as +260°C? That, of course, depends on the additives to the tubing. 

Heat shrink tubing is arguably the most versatile and commonly utilized product, apart from cable ties. It's available in a wide range of dimensions, types, components, and colors.

You can use heat shrink tubes for various jobs and applications at work, home, and many more places! Let's look at some of the common and surprising uses of heat shrink tubing!

What is Heat Shrink Tubing?

What is heat shrink tubing? Heat shrink tubing is a kind of insulation that you use to insulate and preserve products. It offers superior insulation and resistance to abrasion, as well as moisture and dust.

Heat shrink forms a protective seal and is composed of a material that shrinks in diameter when heated, resulting in secure sealing.

Common Uses for Heat Shrink Tubing

Heat shrink is most commonly used in the electrical industry. Some of the most popular applications of heat shrink tubing include:

  • Cable jacketing
  • Covers on temperature probes
  • Roll covers
  • Chafing sleeves
  • Light duty bearing surfaces
  • Electrical insulation for wire bundles

Why is heat shrink popular in the electrical field? That is because of the properties described above.

Heat Shrink Tubing Unique Uses

Apart from heat shrink being used in the electrical industry, there are some unique uses and various types of tubing. Let's look at some of them below: 

Racket, Bat, Club Handle Booster

Do you like playing tennis, golf, or baseball? Fancy yourself the next best sportsman?

Non-slip heat shrink specialty tubing is created especially for pipe grips and wires, but this same innovation may be used in your sports equipment for extra grip, thereby improving your game. In addition, it offers greater shot accuracy and power.

Non-slip heat shrink is manufactured in various colors.

Repairing Broken Eye Glasses

Most people who wear eyeglasses have found themselves with two distinct parts of their former eyeglasses in each hand. That is a frustrating experience.

Don’t worry! Using a little heat shrink tubing placed at the point of breakage, you'll be back to wearing your glasses in style in no time. Make sure to pick a color that complements the color of your frame for a more streamlined look.

Reinforcing of Phone Chargers or Ear Phones Cables

Twisted cables are very annoying! Worse yet, all of the strain and twisting on the wires may lead them to snap. With a little heat shrink, the problem is solved.

Apply a couple of lines of heat shrink tubing to the ends of your headphone wires in equal portions so that you may still fold them while transporting them. Do you know how your cable tends to bend at 45 degrees at the jack? You can prevent damage by adding some heat shrink to the jack.

The same is true for strengthening your charging cords so that they are less likely to break in the first place. Place the heat shrink over any fragile components and apply it.

Repairing Buoys Used in Fishing For Lobster

The fishing industry has repeatedly proved that heat shrink tubing is a reliable option for protecting fish handling equipment and systems. In addition, they have unrivaled insulating qualities compared to their cost, which makes them very attractive. 

There is no greater barrier against exposure to the ocean's hazardous weather, or other demanding circumstances than tubing, especially when considering its protection, toughness, and cost-efficiency.

Setting up a buoy system is essential for a lobster fisherman's operation. Open water environments can be harsh, and the elements are known for their destroying components. 

Lobster fishers thread a line through a buoy so that it can float and mark the traps. But after prolonged exposure to water and the sun's ultraviolet radiation, the line becomes brittle and eventually breaks at the hole.

The use of heat shrink tubing to strengthen the stick at the hole produces many superior results to those anticipated. In addition, the heat shrink gives some waterproofing protection to the line and buoys, delaying the deterioration. 

Repairing of Fishing Rods

If you like fishing, you will know that as a fishing rod gets old, the thread and glue start to unravel and become brittle. Instead of using new thread and glue to repair it, heat shrink tubing makes a great replacement.

Aside from that, if you snap the end of your fishing rod and do not want to replace the whole rod, you can use heat shrink and a little amount of adhesive to keep the tip in position and keep it from coming loose again.

Preventing Fraying on Shoe Laces Ends 

Shoes we all use them whether you wear them for hiking, running, work, or just walking around your home. They have the potential to keep for many years if properly cared for.

Those tiny plastic caps that attach to the ends of your shoelaces, on the other hand, don't appear to last nearly as long as they used to. Let's face it most of us have sat there licking the frayed ends together, trying to insert them into the eyelets!

You can use heat shrink wrap to rapidly repair your existing shoelaces instead of going to the shop and purchasing more shoelaces and threading them. There are various heat shrink tubing sizes, with some being as thin as a shoelace, even smaller.

Cut the old plastic wrap off, or cut the lace immediately below the frayed area. Using the shrink tube, thread the lace through the tube and gently heat it until it shrinks and wraps around the end of the shoelace. Voilá, a new shoelace!

Use it As a Silencer

Does the jangling sound of your set of keys rattle your nerves? Cut a piece of transparent tubing big enough to fit over the key or dog tag's head. Watch out for teeth surfaces of the key. 

Small, metallic jingling sounds have the ability to cause havoc with your nerves. But heat shrink-wrap may effectively muffle those obnoxious dings and pops. You can also silence other metal items like dog collars or rattling sounds on your vehicle by using shrink covering. 

The Versatile Heat Shrink Tubing 

The above are some of the most frequent and also some unusual applications for heat shrink tubing.

While shrink tubing may seem unusual at first, once you master the proper heat application, you'll find yourself grabbing for it anytime a fast repair is required.  

If you have any queries regarding heat shrink tubing, don't hesitate to get in touch with us.


 

Were you aware that many businesses are using 3D printing for their products because of how effective it is?

3D printing is a process that revolves around producing parts using a single machine. This process has become quite popular over the past several years because it's simple, affordable, and accessible.

With its growth, many companies have started offering 3D printing prototyping services. These services allow other businesses to bring their ideas to life without breaking the bank on traditional manufacturing.

To give you a better idea of why you should start printing physical objects, we'll cover all the main benefits. You can then work with Cesar-Scott to start growing your business with successful products.

Read on to learn about the benefits of using 3D printing prototyping services!

Create Complex Designs

One of the main benefits of using 3D printing prototyping services is being able to create complex designs.

Today, many companies rely on large machinery to mass-produce products within minutes. However, these machines are typically limited in terms of the shapes they're able to produce.

Because of this, it's best to use 3D printing when you'd like to prototype a product. From there, you can either continue producing the products via 3D printing or find a manufacturer that has capable machines.

Speed Up Prototyping Process

When 3D printing parts, you can expect things to be made within hours. 3D printing is much quicker than other processes because it instantly starts creating the object from the moment you start the machine.

If you had a traditional manufacturer put together a prototype for you, they'd most likely have to produce several parts and manually put them together. 3D machines skip this process by building everything as one piece.

Not only does this speed up the entire process, but it also makes it easier to transport the prototype. 3D printed designs don't require reassembling whenever you want to demonstrate them. 

Print When Needed

Another benefit of using 3D plastic prototyping is being able to print whenever you need to. This is something that many companies overlook, but it's crucial when you want to produce products at a steady pace.

3D printers are small enough to be transported anywhere. This allows companies to produce prototypes whenever they'd like, without having to work around a manufacturer's ability.

Whether your company is at an event or your prototype breaks, you can print a new one to avoid delaying things.

Even if you work with other 3D printing services, they often have flexible availability so that you can print things at all times. Some services also offer rentals, letting a business borrow a 3D printer when needed.

Avoid Waste

Working with traditional manufacturers typically requires businesses to produce several prototypes at once. Because of the many machines used, manufacturers often force companies to pay for an entire batch. This isn't the case with 3D printing services.

3D printing parts doesn't require as many resources as traditional manufacturing does. Instead of powering a ton of equipment, only one printer is needed.

What further helps businesses avoid waste is the fact that 3D printers use liquid resins instead of metals and plastics. While a 3D printer can use molten plastic, it only uses what's necessary for a prototype. All extra material can be used for another print.

Reduce Expenses

Another overlooked benefit of using 3D printing services is the cost of 3D printing. 3D printing doesn't require nearly as much money as other manufacturing processes because extra materials aren't wasted. Having only 1 machine produce everything also helps businesses save energy.

When working with a 3D printing service, their savings will reflect in the price you pay to have a prototype made. Because they aren't spending much to make things, you can expect to pay less.

Depending on where you are, you might also find 3D printing services that charge flat rates for objects. This means that you'd pay the same amount for a larger prototype as you would with a smaller one.

3D Printers Are Accessible

If you take the traditional prototyping route, you'd have to arrange a time to meet the manufacturer. Working around their availability, like previously mentioned, can make it harder to get a prototype when you have specific deadlines to meet. 3D printing services solve this problem by eliminating the need to wait.

Whenever you need something printed, you can send a model of the prototype to the 3D printing company and they'll have it ready in just a few hours. Some of the most common model files are STEP, IGES, and STL. You can also specify the dimensions of the prototype.

This process is made simpler when they allow you to rent a 3D printer. Instead of paying them to make several prototypes, you can buy the liquid resin and produce as many as you'd like. However, hiring a 3D printing company will ensure you get high-quality prototypes.

Consider Using Industrial 3D Printing Prototyping Services Now

Understanding the benefits will ensure you make a sound decision when you start producing your next product. After reading this article, you now know everything you need to know about 3D printing prototyping.

Before you hire anyone to start 3D printing parts, we encourage you to make a detailed model of your product. The more details you have, the easier it'll be to produce a prototype that can be altered to match your idea.

Here at Cesar-Scott, we can take care of all your 3D printing needs. Whether you need a prototype or would like to make finished products, we can provide whatever you need at affordable rates.

Contact us now to learn more about how we can help your business!


 

At Cesar-Scott, we absolutely love our heat shrink tubing. For decades, we have provided heat shrink tubing for all kinds of industries, and we have perfected our manufacturing techniques to meet demands. But among the public, heat shrink tubing simply does not get the credit it deserves, despite being all around us. 

In this blog, we’ll provide a quick background on the history, uses, and benefits of heat shrink tubing! 

What Is Heat Shrink Tubing?

Heat shrink tubing (also known as heat shrink sleeves) is a special shrinkable tube that does its shrinking when exposed to heat. When the tubing is exposed to heat, it shrinks radially, meaning it is uniform through the whole radius of the sleeve. 

Heat shrink tubing is incredibly popular, being used in any number of applications. Since its creation in the late 50s and early 60s, it has become a mainstay of many industries that deal with wiring regularly. 

What Is It Made Of?

Heat shrink tubing is made of thermoplastic material, which is a substance that becomes plastic on heating and hardens once cooled. Thermoplastic material comes in forms like neoprene, silicone elastomer, PVC, and more, but polyolefin is most often used for heat shrink tubing. 

The Science of Heat Shrink

Okay, so heat shrink tubing is made of special plastic, but how exactly do they work? 

In 1957, a man by the name of Paul Cook discovered the properties of heat shrink while working as a scientist at Stanford. He wanted to discover how radiation affects certain materials, and found that certain thermoplastics shrank when exposed to radiation. 

When exposed to radiation, the crystalline form of the polymer chains can form crosslinks that essentially allow the polymer to be flexible and malleable. When heated, this material will form back into crystalline form, causing the shrinking effect we know and rely on. 

For the next five years, the science was better understood and refined until it was officially invented by Raychem Corporation in 1962. Today, this process can be tailored to the specific amount of shrinking that is needed. For example, if you need a tube that shrinks its diameter in half when heated, a 2:1 heat shrink tube is best. Common types include 2:1, 3:1, and 4:1, but can come in other types as well. 

Various Applications of Heat Shrink Tubing 

Because of the incredible nature of this material, it comes with benefits like increased mechanical strength, chemical and solvent resistance, and extreme environment protection. With these benefits, heat shrink tubing has been found to be useful for the following applications: 

  • Reducing strain on wires
  • Insulation
  • Wire protection/sealing
  • Cable bundling
  • Rust protection
  • Repairing cable jackets 
  • Color coding 
  • Cable reinforcement 

In addition to these uses, there are many conventional and non-conventional uses for heat shrink tubing. By knowing how they work, you can come up with near-infinite uses for this wonder material. 

Using Heat Shrink Tubing Properly

When trying to get heat shrink tubing for your own projects, you will want to make a number of considerations before making a decision. Before anything, measure the cabling or components that will need tubing. Your heat shrink tubing will normally be 20 to 30% larger than that measurement, but this will vary depending on your needs and goals. 

Factors you should pay attention to include the following: 

  • Tubing wall thickness
  • Shrink ratio
  • Inside diameter of tubing (before and after shrinking)

Order The Best Heat Shrink From Cesar-Scott

Heat shrink tubing is a fantastic and endlessly-useful product. At Cesar-Scott, we pride ourselves on the quality and consistency of our heat shrink tubing, and would love to be your trusted source for heat shrink tubing. Contact us today to learn more!

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